KPG – Generator Solutions
KPG –
Generator Solutions
Introduction
In partnership with KPG Rotating Solutions, T Energy Industries is your highly specialized partner for rotating equipment, everything we do revolves around precision, excellent service, customized manufacturing, and optimal engineering. For our turnkey solutions for large rotating equipment – i.e., turbo generators, gearboxes, and their components such as gears – we supply everything you need from R & D to the fully tested component.
Industry / Segments
- Coal-Fired Power Plant
- Gas-Fired Power Plant
- Biomass Power Plant
- Waste to Energy Plant
- Waste Incineration Plant
- Refinery
Solutions / Product Offerings
Engineering
- Design modifications to increase generator performance
- Vibration diagnostics and modelling on rotating machinery
- Comprehensive diagnosis on generators
- Manufacturing optimization for gear production
- Special solutions in construction of large gear units
Manufacturing
- Soft machining with sawing, turning, gear hobbing and shaping, milling with 5-axis CNC machines
- Hard finishing with turning, milling, bore grinding, shaft grinding, flat surface grinding, gear grinding
- SAssembly of detachable or interference-fit shaft-hub connections for the manufacture of complete assemblies and gear sets incl. balancing and non-destructive testing
- Quality inspection with modern measuring equipment
Gear boxes and gears
- Integral gears
- Synchronizing gears
- Integrated transmission gears
- Planetary gears
Generator components
- Retaining rings
- Field winding
- Blades and hubs
- Sealing rings, bearings, and slip rings
Service
Generator Service
Outage Work
Minor, intermediate, and major overhauls including rotor removal, oil deflector, seal ring and bearing replacement, generator and exciter alignment, coupling machining, maintenance of oil, water and hydrogen auxiliary equipment, and electrical and mechanical testing.
Smart Repairs
Stator re-wedge, winding repairs on rotor and stator, replacement of end winding support blockings on stator and rotor, core lamination repairs, and flex connector and bushing replacements.
New windings and spare rotors
Manufacture and install spare rotors as well as perform rotor and stator rewinds. Power upgrades, life extensions, and star point exchange on stator windings.
Large Gearbox Service
Inspections and troubleshooting
Using vibration and temperature analyses during operation as well as borescope inspections of gears at standstill. Based on the inspection results, we then determine the remaining service life or the risk of failure.
Gearbox repairs
After complete disassembly, all defective parts are precisely measured in 3D, checked for serviceability by our engineering department and, after approval, remanufactured in our own production facility.
Technology Highlights
Engineering
- Testing
- Design
- Calculation
- Simulation
- Problem Detection
- Repair & Resolve
- Independent of Manufacturer
Manufacturing
- Vertical Integration
- In-House Machining & Asembly
- Expereinced partners for heat treatment
- Material tested with DIN/EN 10204
- 3.1 and 3.2 test certificates
Service
- Comprehensive know-how engineering, diagnostics, manufacturing, installation
- Large turbo generators up to 1000 MVA
- OEM independence
- Familiar with all common generator designs
- Resources, tools, and testing facilities to respond quickly and flexibly
Key Features
- Comprehensive know-how and engineering competence
- Worldwide service with short response time
- Development of individual, OEM-independent solutions
- Open, honest, and direct contact in all projects
- Precise manufacturing of complex components
- Flexibility even with unexpected findings
- Customized production of sophisticated assemblies
- Many years of experience in the field of rotating equipment
Success Stories / Testimonial
- Malakoff Tg Bin
- Jimah
Brochures
Contact
We might just have the right solution for you, talk to us today!
We don’t bite thru the phone or email.